Robot Simulation in the paint shop
In the field of surface technology, our engineers draw on a wealth of experience of over 20 years in bodywork and add-on part painting. This experience includes both interior and exterior painting as well as top coat painting. Here, expert knowledge in robot simulation is combined with well-founded process knowledge and years of experience in the real painting plant.
We plan your new plant or plant conversion and provide you with realistic forecasts for all relevant parameters:
- How many robots/atomizers do I need?
- How big will the paint booth be?
- Can I reach all painting areas?
- Is the length of the travel rail sufficient?
- Is it better to have many parts on one large skid or rather a small skid with a small number of parts?
- How many bodies can I manage per shift?
- What will be the outflow rate per paint shade?
- What color change time is feasible for the required quantity?
- How many bumpers can I paint on one skid?
- Is the paint quantity in the cartridge atomizer sufficient for all vehicle types or does it have to be refilled and how does this affect the total output in the car body mix?
If desired, the simulations of the individual robot cells can be linked together in a material flow simulation to predict the real output of a plant at different cycle times of different types. In this way, considerable savings potentials can be uncovered at an early stage in plant planning.
You want to expand or rebuild your existing plant?
No problem - we create a digital twin of your plant by 3D scan and carry out the desired investigations and robot programming for you.
Do you need help in evaluating your painting process?
We would be pleased to carry out an examination of your current painting programs and also of all spray and environmental parameters for you in order to obtain a well-founded analysis and to determine all optimization possibilities.
Do you want to program your robots or optimize the painting programs yourself?
Please contact us! We can supply you with digital models of your painting system and training for effective offline programming by painting experts for painting experts!
In the area of top coat we also consider all secondary trades such as sword brush cleaning, sanding robots, CO² cleaning or flame treatment.
Our delivery spectrum is modular. ICARUS carries out the complete processing of your project from the first feasibility study up to the final series optimization of all colours. However, you can also take matters into your own hands after each step - a clean handover is guaranteed.
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